Hordhac: Khadka Nolosha ee 0.02 Millimeter
Markii shirkad cusub oo baabuurta tamarta ahi ay wajahdo dib u yeedhis ganaax ah oo ay ugu wacan tahay guuldarada alxanka lawska, shirkad kale oo adeegsanaysa habka kormeerka caadiga ah ayaa gaadhay rikoodhka shilalka tayada eber 18 bilood oo isku xigta. Tani waxay caddaynaysaa in xasiloonida lowskamashiinka alxanka saadaashawaxay kuxirantahay xakamaynta saxda ah ee heerka qalabka. Maqaalkani wuxuu si nidaamsan u burburin doonaa 15-ka dhibcood ee kormeerka aasaasiga ah ee mishiinnada alxanka saadaasha lowska, isagoo daaha ka qaadaya koodhka xakamaynta tayada ee xidhashada korantada si loo xakameeyo habaynta nidaamka.
I. Kormeerka Nidaamka Korontada (3 Cores)
1. Cabirka Cadaadiska Electrode?
- Weecinta cadaadiska korantada ee lowskamashiinka alxanka saadaashawaxay u baahan tahay in lagu xakameeyo ± 3%. Jeegaga furaha
- Nidaamka cadaadiska Servo waa eber (is-habeyn bille ah)
- linearity dareemaha cadaadiska (In ka yar ama la mid ah 0.5% aan -qalad toosan ahayn)
- Kiis: Warshad qaybaha baabuurta ayaa wanaajisay weecanka caadiga ah ee xoogga alxanka ± 15% ilaa ± 2% ka dib cabirida cadaadiska.
2. Jawaabta Sylinder Dynamic?
| Shayga Kormeerka | Heerka caadiga ah | Qalabka Ogaanshaha |
|---|---|---|
| Maya - Xawaaraha rarista | 300mm/s ± 5% | Kamarada xawaaraheeda sare- |
| Xaqiijinta Meelaynta Soo noqnoqota | ±0.02mm | Dareemaha barokaca Laser |
- Xog: Shirkadda qalabka guryaha ayaa hoos u dhigtay wakhtiga qalabka 67% ka dib dayactirka dhululubada.
3. Kor u kaca heerkulka matoorka?
- Heerkulka sare u kaca In ka yar ama la mid ah 45 digrii ka dib 4 saacadood oo shaqo joogto ah (waxaa helay sawir qaade kuleyl ah infrared)
- Qiimaha gariirku In ka yar ama le'eg yahay 4.5mm/s (waafaqsan heerka ISO 10816)
- Tababbarka: Shirkad ciidan ayaa kordhisay qalabka OEE ilaa 92% dayactirka matoorka ka dib.
II. Kormeerka Nidaamka Alxanka (4 Furayaal)
4. Qadarka Xirashada Tip Electrode?
- Kordhinta 0.1mm kasta ee caarada korantada ee xidhashada lowskamashiinka alxanka saadaasha, Iska caabinta xidhiidhka ayaa kor u kacay 12%:
- Xiro la oggol yahay: In ka yar ama la mid ah 0.3mm (oo lagu qiyaasay 3D profile)
- Wareegga labiska: Labbiska qasabka ah 5000 wareeg kasta
- Xog: Soo saaraha tareen hagaha wiishku wuxuu ku gaadhay joogteynta dhexroorka nugget alxanka ee ±0.05mm iyada oo loo marayo maaraynta korantada.
5. Dhibka Wareega Labaad?
- Iska caabin wareeg ah In ka yar ama la mid ah 80μΩ (waxaa lagu ogaadey iyadoo leh -ohmmeter)
- Heerkulka fiilada In ka yar ama le'eg yahay 65 digrii (oo lagu kormeerayo calaamadaha kulaylka)
- Kiis: Shirkad cusub oo tamarta tamarta ah ayaa hoos u dhigtay heerka alxanka ee 0.3% ka dib hagaajinta impedance.
6. Falanqaynta Waveform hadda?
- Qaabka mawjada alxanka caadiga ah ee hadda jira waa inuu buuxiyaa:
- Wakhtiga kor u kaca in ka yar ama le'eg yahay 3ms (heerka muunad oscilloscope Ka weyn ama la mid ah 100MHz)
- Isbeddelka ugu sarreeya In ka yar ama la mid ah ± 1.5%
- Kiis: Shirkadda 3C ee qalabka elektiroonigga ah ayaa hoos u dhigtay heerka alxanka qabow ee min 1.2% ilaa 0.05% iyada oo loo marayo hagaajinta qaab-dhismeedka hirarka.
7. Waxtarka nidaamka qaboojinta?
- Heerka socodka biyaha qaboojinta Ka weyn ama le'eg 15L/daqiiqo (waxaa lagu helay mitir socodka ultrasonic)
- Farqiga heerkulka biyaha gelitaanka/ka-soo-baxa In ka yar ama la mid ah 8 digrii
- Practice: Soo saaraha qufulka albaabka baabuurta ayaa kordhiyey nolosha korantada 3 laab ka dib habka qaboojinta 改造 (wax ka beddel).
III. Xaqiijinta Nidaamka Meelaynta (3 cabbir)
8. Saxnaanta habka Quudinta?
- Shuruudaha meelaynta quudinta mashiinka alxanka saadaasha lowska:
- X/Y saxnaanta soo noqnoqonaysa jihada ± 0.02mm (waxaa lagu ogaadey interferometer laser)
- leexashada xagasha In ka yar ama la mid ah 0.5 digrii
- Kiis: Shirkadda qalabka guryaha ayaa hoos u dhigtay heerka meelaynta lawska ee eber ka dib markii ay meelaysay jaangooynta.
9. Magdhowga Meelaynta Muuqaal?
- Xallinta kamarada Ka weyn ama la mid ah 5 megapixels
- Wareegga ogaanshaha In ka yar ama la mid ah 80ms
- Xog: Warshad qalabaysan oo sax ah ayaa kordhisay heerka meelaynta meelaynta ilaa 99.99% ka dib casriyaynta nidaamka aragga.
10. Xoogga isku dhejinta?
- Xoog isku dhejinta joogtada ah 200N ± 5%
- Dhaqdhaqaaqa lidka ku ah -xoogga dabacsan ee ka weyn ama la mid ah dardargelinta 3G
- Kiis: Shirkad aerospace ah waxay gaadhay weecasho booska alxanka In ka yar ama la mid ah 0.01mm iyada oo loo marayo hagaajinta qalabka.
IV. Baaritaanka Nidaamka Xakamaynta (3 Tilmaamayaal)
11. Isku xidhka wakhtiga PLC?
- Weelashada waqtiga weecinta waxay u baahan tahay xakameyn:
- Codsiga cadaadiska iyo farqiga wakhtiga tamarta In ka yar ama la mid ah 0.5ms
- Waqtiga haynta saxnaanta ± 2ms
- Kiis: Warshad qaybaha baabuurta ayaa kordhisay xoogga alxanka 18% iyada oo loo marayo hagaajinta wakhtiga.
12. Halbeegyada HMI?
- Kooxaha kaydinta jaangooyooyinka Ka weyn ama la siman 200 oo qaybood
- Saddex - maamulka maamulka wax ka beddelka heerka
- Dhaqanka: Shirkad shisheeye{0}} oo la maalgeliyo ayaa 80% hoos u dhigtay khaladaadka hawlgelinta ee leh nidaamka maaraynta cabbirka.
13. Imtixaanka isku xidhka badbaadada?
- Tijaabooyinka muhiimka ah:
- Waqtiga jawaabta daahyada fudud In ka yar ama la mid ah 15ms
- Badhanka joogsiga degdega ah waxa uu kiciyaa daahitaan ka yar ama la mid ah 50ms
- Kiis: Warshada farsamaynta birta ayaa hoos u dhigtay shaqada {{0}shilalka la xidhiidha 90% kadib cusboonaysiinta nidaamka badbaadada.
V. Hubinta Nidaamka Kaaliyaha (2 Qodob oo Muhiim ah)
14. Tijaabada tayada sahayda hawada?
Dejinta cadaadiska hawada ± 0.02MPa
Cadaadiska saliidda In ka yar ama la mid ah 5mg/m³
Kiis: Alaabada cadaanka ah waxay hoos u dhigtay heerka cilladda qalabka 65% kadib wareegga sambabada ee sambabada (wax ka beddelka).
15. Waxyeelaynta Nidaamka Dhulka?
- Iska caabbinta dhulka in ka yar ama la mid ah 0.1Ω (tijaabiyaha iska caabbinta dhulka)
- Farqiga korantada ee isku xidhka siman ee ka yar ama la mid ah 0.5V
- Xog: Shirkad tamareed oo cusub ayaa hoos u dhigtay faragelinta korantada 70% ka dib hagaajinta dhulka.
【Isbarbardhigga Faa'iidada Dayactirka】
| Shayga Kormeerka | Heerka Fashilka (Lama Fulin) | Heerka Fashilka (La fuliyay) |
|---|---|---|
| Cadaadiska Electrode Calib. | 12% | 0.8% |
| Hubinta wareegga labaad | 8% | 0.3% |
| Xaqiijinta Nidaamka Meelaynta. | 15% | 0.2% |
【Gabogabo: Kacaanka Xakamaynta Tayada ee Millimeter{0}}Maaraynta Heerka】
Hirgelinta 15 kormeer oo midaysan oo lowska ahmashiinka alxanka saadaashas waxay kordhin kartaa waxtarka guud ee qalabka (OEE) ilaa 90%+. Xogta laga helay 25 kiis oo warshadeed ayaa muujinaysa in samaynta jadwal kormeer oo 30-daqiiqo ah midkiiba ay hoos u dhigi karto wakhtiga qalabka aan la qorshayn 82% iyo xakamaynta heerka cilladaha alxanka ee ka hooseeya 50 PPM. Shirkadaha si fiican u yaqaan tignoolajiyada saxda ah ee dayactirka mashiinada alxanka saadaasha lowska ayaa si joogto ah u balaadhinaya faa'iidadooda tayada leh korodhka wax soo saarka bishii ee 0.5%.
